Worked out from this recipe's ingredients. If you're cooking for an allergy, always read the full ingredient list.
Hand-fried kettle chips take the place of tortilla chips here: thick-cut, blistered rounds that stay crisp under a pour of smooth white queso, a bright corn-tomato-jalapeño relish and a handful of warm chopped smoked pork. Everything can be made ahead and held, then assembled in ninety seconds so nothing has a chance to go soft. A smokehouse appetizer worth $16 on a menu, built for about a quarter of that at home.
Ingredients
Kettle Chips (or use 10 oz sturdy store-bought)
2 lb russet potatoes, scrubbed, unpeeled
6 cups peanut or canola oil, for frying
2 tsp fine sea salt
1 tsp smoked paprika
1/2 tsp granulated garlic
1/4 tsp cayenne pepper
White Queso
12 oz white American cheese, sliced at the deli counter, torn
12 oz smoked pulled pork or chopped smoked brisket
1/4 cup tomato-based barbecue sauce
1/4 cup sour cream, thinned with 1 tbsp water
1/4 cup pickled jalapeño slices
2 tbsp scallion greens, thinly sliced
Instructions
Slice the potatoes crosswise into 1/8-inch rounds on a mandoline or with a steady hand and a sharp knife. Drop the slices into a bowl of cold water as you go, then swish vigorously to release starch, drain, and cover with fresh cold water. Soak 20 minutes.
While the potatoes soak, make the relish: heat 1 tablespoon neutral oil in a skillet over medium-high until shimmering. Add the corn in a single layer and cook undisturbed 2 to 3 minutes until spotted brown, then stir and cook 1 minute more. Scrape into a bowl and cool 5 minutes, then fold in the tomatoes, fresh jalapeño, red onion, cilantro, lime juice and 1/2 teaspoon kosher salt. Set aside at room temperature.
Mix the salt, smoked paprika, granulated garlic and cayenne in a small bowl for the chip seasoning.
Drain the potatoes and dry them thoroughly — spread on clean kitchen towels, press with another towel on top, and blot until no visible moisture remains. Wet slices will spit dangerously in the oil.
Pour the oil into a heavy 5- to 6-quart pot to a depth of about 2 inches and heat to 300°F on a clip-on thermometer. Fry the potatoes in 5 or 6 small batches, adding a handful at a time and stirring often with a spider or slotted spoon. The bubbling will be furious at first; when it slows noticeably and the chips are deep golden and stiff, 5 to 7 minutes per batch, lift them out to a paper-towel-lined sheet pan and immediately dust with the seasoning mix. Let the oil return to 300°F between batches. (Shortcut: skip steps 1, 4 and 5 and warm 10 oz thick-cut kettle chips in a 250°F oven for 5 minutes, then toss with the seasoning.)
Make the queso: toss the shredded Monterey Jack with the cornstarch. In a heavy saucepan over low heat, warm the evaporated milk and whole milk until steaming but not simmering. Add the American cheese in handfuls, whisking until each addition melts before adding the next, then whisk in the cornstarch-coated Jack a little at a time. Stir in the jalapeño brine, cumin and onion powder. Keep the heat low — if the queso ever bubbles it can break. Hold over the lowest possible heat, thinning with a splash of milk if it tightens; it should ribbon off a spoon.
Warm the smoked pork in a skillet over medium heat with the barbecue sauce and 2 tablespoons water, tossing for 3 to 4 minutes until glossy and hot through. Keep warm.
Assemble immediately before serving: spread half the chips over a large platter or rimmed sheet pan, spoon over half the queso, half the pork and half the relish, then repeat with the remaining chips, queso, pork and relish so every layer gets topped. Do not dump all the queso on top of a single mound.
Drizzle with the thinned sour cream, scatter the pickled jalapeños and scallion greens over the top, and carry it to the table right away — these are best within 5 minutes of building.
Chef's tips
Sturdiness is everything. If you buy chips, choose thick kettle-style with visible ripples and blisters; standard thin chips collapse on contact with queso.
Deli-sliced white American cheese is the secret to queso that stays pourable and never grainy. Pre-shredded cheese blends and processed cheese loaf both give you a different, stiffer texture.
Everything but the assembly holds: chips keep 2 days in an airtight container, relish 1 day refrigerated (bring to room temperature), and queso can be reheated gently in a saucepan or microwave in 20-second bursts with a splash of milk.
No smoker or leftovers? Buy a tub of pulled pork from a barbecue joint or the refrigerated case, or shred smoked pork sausage and crisp it in a skillet. A teaspoon of liquid smoke stirred into plain pulled pork also gets you most of the way there.
Serve on a rimmed sheet pan rather than a bowl — a shallow, wide layer means no soggy chips buried at the bottom.
Nutrition (per serving, estimated)
1147calories
46gprotein
82gcarbs
73gfat
Estimates only — values vary with brands and portions.
Made with Sprig
Loaded BBQ Potato Chips with Queso and Corn Relish was created in Sprig — the AI chef that turns any craving into a complete recipe, plans your week, and shops with one smart list.